15tph wood logs pellet production line

Jiangsu Liangyou Zhengda Co., Ltd. specializes in the production of complete biomass pellet fuel forming equipment, can provide customers biomass pellet production lines with logs, sawdust, shavings and other raw materials; Biomass pellet production line with building template, woodworking scrap and other raw materials; Complete biomass pellet production line with corn straw, wheat stalk and straw as raw materials; Complete biomass pellet production line with fruit shell, fruit residue and palm as raw materials; Complete biomass pellet production line with crop waste, sludge, coal dust and other raw materials, tailor-made complete equipment solutions for customers, to meet the different needs of customers.

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Definition of wood logs pellet production line

Using logs as raw materials, formed by solidifying and extruding into high-density pellet fuel through pretreatment and processing. It can save energy and reduce emissions, will make good economic and social benefits.

Raw Material:

There are mainly logs of pines, firs, acacia trees, beech trees, eucalyptus trees and other trees.

Now take the construction wood logs pellet production line project of 15tph as a case, according to the technological process and each section to do the following introduction and description.

Introduction to flow diagram:

After debarking the branches and trunks of logs, the logs are cut into small chips by the chipper. The size of the chips is 20-30mm and the thickness is 5-10mm, then be fine grinded into sawdust of 3-4mm by the hammer mill; next the raw material is dried to about 15% through a three-layer drum dryer; finally is pelleted, the diameter of finished pellets is 6-10mm for choosing. After pelleting and cooling, it is packed into 20-50kg/ bag by small bag packing scale for convenient transportation and sale. The capacity of log pellet complete project is 15tph biomass pellets line, the total power of whole line equipment is about 3270 kw, and the plant covers an area of 6500 ㎡, including raw material storage and finished product storage. The whole line’s design is compact, the structure is reasonable, meets the requirements of environmental protection, and can be directed designed according to customers’ requirements.

Debarking Process---Chipping Process--Grinding Process--Drying Process--Pelleting Process--Cooling&Bagging Process

Craft features and process introduction

Debarking Process:Raw material debarking can improve heat value of finished pellets, reduce ash residue after combustion of finished pellets and reduce emissions.

Debarking Machine(2sets): LYBP900-II, power is 2*11kw, designed capacity is 8-10tons per hour.

Chipping Process:The chipping process of the log pellet complete project is to process the wood logs into wood chips, the size is 20-30mm, the thickness is about 3mm, and then enter the processing of the following sections.

Chipping Machine(2sets): Chipper LYGX218D, power of main motor is 132kw, feeding roller is 4kw, oil pump is 0.55kw, designed capacity is 38m³/set.

Grinding process: The grinding work has no dust discharge. After grinding, the sawdust will be transported through pneumatic transmission by the fan suction air pressure. The hammer mill is a water droplet type structure; the hammer mill rotor can be operated in forward and reverse directions to improve the service life of the hammer blade; the direct transmission mode of the motor is adopted.

Grinding equipment(4sets): MFSP68*120，power 160kw，capacity: 6-8T/H( raw material moisture 40%)

Drying section: three-layer drum dryer, after drying, sawdust moisture in about 13-18%.

Drying equipment: LYHG50, drum diameter 3.0m, length 11.6m, power 19kw, design yield 5T/set, (before drying raw material moisture is 40%).

The diameter of biomass pellet is optional from 6-10mm, and the biomass pellets have the characteristics of high calorific value, no pollution and low ash content, which can be widely used in biomass power plants, biomass steam boilers, household fireplaces, drying furnaces and biomass gasifier.

Pellet mill(6sets): MZLH680, main motor power: 185kw, power of forced feeder: 1.5kw, design with 2.2-2.8T/set output.

Cooling&Bagging Process: this is used to reduce the pellet temperature and moisture. After cooling through the cooler, the pellets temperature generally is not higher than room temperature 5℃, the moisture is about 8-10%, the density of pellets is 650-750 kg/m³. According to the local sales demand of the customer, choose the suitable packing scale to facilitate the customer to sell products. There are usually two specifications: small bag and ton bag. The packing specification of small bag packaging scale is 20-50kg/ bag, and the ton bag scale is 500-1000kg/ bag.

Cooling machine: MKLB8, the volume of the cooling chamber is 8m³, and the designed capacity is 12-15 tons per hour.

Packing machine: MDBLY-K, the packing specification is 20-50kg/ bag, and the packing speed is 3-5 bags/minute.

According to the needs of different customers, the scheme can be optimized:

1. If necessary, buffer bins can be added between each section to replace the storage yard. The advantage is that it can improve the automation degree of production line and reduce dust pollution in the workshop; The disadvantage is that it will increase the construction cost of the production line, and because the bulk density of materials after crushing is very light, it is easy to bridge in the bins and not drop.

2. The packaging equipment can be adjusted according to customers' requirements for finished product packaging. It can also be stored in bulk or silos.

Why choose us

Personalized customization Provide 3D renderings

We can design project planning solutions according to the different needs of customers, and provide 3D renderings to enhance the user experience.Also, we' ll help customers to accurately sort out their own needs, and work with customers to repeatedly rationalize the scientific process, scientific, and optimize the design of the product system, and meet the reasonable individual needs of customers at any cost.With the spirit of perfectionism, we will build a good friend turnkey project, seek for our customers' value, and use the "differentiated competition strategy" to improve the market competitiveness for our customers and achieve strong cooperation and common development.

Field Survey

We design comprehensive solutions for feed machinery, fertilizer machinery, biomass machinery, storage machinery and engineering according to different requirements of customers, different raw materials and different sites.Our professionals will go deep into the construction site and plan well. In practice, it is truly tailored to local conditions. Different design schemes and construction methods are adopted according to different survey results to ensure scientific, reasonable, economical and practical, and environmentally friendly and then create a safe, efficient and stable production line for customers.

Professional Team

The company has a professional technical team with 25 years of practical experience in design, manufacture and installation. We persist on unified management, unified training, high quality personnel and good service always the same. Strict technical assessment is carried out every year, and the examination and approval is basic qualified for employment. Our workers have rich professional quality and high sense of responsibility for on-site installation and maintenance experience.With a high degree of professionalism, we help our customers achieve production efficiency in the shortest period of time, allowing customers to seize market opportunities and win at the starting line.

Technical Service

Regardless of pre-sales or after-sales technical support, we are always ready to provide customer satisfied service.With the rigorous order to ensure the highest efficiency, we are prepared to receive customer technical inquiries at any time, on-site service, equipment maintenance, production failures, service complaints and other issues to improve customer satisfaction.Through telephone consultation and on-site service, we can find problems and solve problems in time to ensure customer rights, provide professional and targeted services for different users, and escort customers throughout the process

One-on-One Guidance

After the installation and commissioning is completed, we will provide one-to-one technical guidance according to the actual situation of the customer, and will be responsible for training the operators until the customer can completely operate the production. We truly be "customer-centric" to provide excellent service to customers.Follow-up questions will be answered by professionals and they make timely feedback records, and provide solutions to problems. If there is a need for on-site guidance, depending on the specific circumstances, the company will arrange relevant professionals to provide timely guidance to the designated location.

Rapid Response, Lifetime Maintenance

In the service quality control, we insist on lifelong service and infinite improvement. In addition to the shelf life, we provide lifelong service to our customers. As long as the equipment is in use, the service of the good friend will not be terminated. In the service, we insist on the first time response, the fastest speed to solve the problem. At the same time, the product dynamic improvement system is established, and the typical problems on the products reflected by the customers are solved. Immediately after the solution, the product design is improved. According to the idea of 'no best, only better', we pursue endless improvement on the product, the service process on the issue. After the solution, we will immediately improve and optimize the service process, service standards and documentation system, and infinitely improve the service system with the spirit of 'accumulating the tide and dripping through the stone'.