SKJZ3000 Livestock And Poultry Small Feed Plant

Jiangsu Liangyou Zhengda Co., Ltd. is professional in manufacturing feed machinery and projects. Our company is able to provide turn-key projects for all kinds of feed production like poultry feed, livestock feed, ruminant feed, ordinary aquatic feed, special aquatic feed, extruded aquatic feed, premix, pet food, etc.

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Brief introduction of processing flow:

SKJZ3000 feed set takes manual way of adding raw materials. Its designed capacity is 2-3T/H for powder feed and 1-1.5T/H for pellet feed. During the processing, raw materials need weighing ahead, and then will be put into the production line from two different feeding gates. Materials which need grinding will be put into the hammer mill from pellet feeding gate by lot. Materials which don’t need grinding will be put into the line from powder feeding gate. The materials having been mixed can either be sent directly into product bin as powder feed or be sent into pelletizing process to be pelletized and cooled to be pellet feed, which need manual scaling and packing.

The total power of this feed set is about 87kw, taking an area of 12*6*8m, equipped with 0.2T boiler. The whole feed set takes joint frame that is in tight design, reasonable structure and is eco-friendly. Also, the feed set can be specially designed according to buyers needs.

Technical Procedure:

Raw material receiving and cleaning process——Grinding process——Mixing process——Pelletizing and cooling process——Aauxiliary Process

Brief introduction of processing flow:

Technical Procedure:

Raw material receiving and cleaning process——Grinding process——Mixing process——Pelletizing and cooling process——Aauxiliary Process

Introduction of technical features and processes

Raw material receiving and cleaning process:

Pellet and powder raw materials will be put into the production line separately from two different feeding gates. Pellet raw materials will be cleaned by pre-cleaner and then put into hammer mill. Powder raw materials need cleaning ahead.

Grinding process:Taking FDSP tear-circle hammer milll which can make both coarse grinding and fine grinding, the feeder is combined together with the pre-cleaner which can clean the material and also feeding into the hammer mill, variable frequency control, evenly feeding and equipped with pulse filter. Mechanical induct discharging. The process is simple and with low cost, it is suitable for small capacity and multi type of material's grinding.

Grinding machine: SFSP568-I, 22KW, designed capacity 2-3T/H.

Mixing process: Above the mixer, there is a bin for mixing that can make the production continuous. Materials having been mixed can be sent to bin for pelletizing or product bin, which satisfied the production need of both powder feed and pellet feed.

Mixing machine: Double shaft paddle mixer FHSJ0.5, 5.5KW, 250KG/LOT, designed capacity 2-3T/H. Mixing evenness CV≤5%.

Pelletizing process: Taking one pellet mill with single conditioner which is suitable for normal poultry feed and ruminant feed production. Finished pellets will be sent into cooling and vibrating sieve and then be packed.

Pelletizing machine: Pellet Mill SZLH25, 22KW, designed capacity 1-1.5T/H(¢3.5 ordinary chicken feed formula)

Cooling machine: Counter flow cooling sieve SNSZ120, designed capacity 1-2T/H.
Auxiliary Process: equipped with liquid adding system, oil can be added in mixer to improve the palatability of feed; equipped with air compressor, which provide compressed air for pneumatic parts of the production line.

The main equipment section
Number	Description and type	Qty	Picture
1	Grinding machine: SFSP568-Ⅰhammer mill Power 22KW, output: 2-3t/h	1
2	Mixing equipment: SHSJ0.5 mixer Power:5.5kw, 250kg/P, output:1-1.5t/h, homogeneity CV≤5%	1
3	Pelletize equipment: SZLH25 Pellet mill Power: 22kw, output:1-1.5t/h. Cooling machine: SNSZ120，output 1-2T/H	1

According to individual needs of different buyers, the solution can be optimized:

Considering the small capacity demand, Instead of powder material cleaning system designed in this feed set, we choose manual pre-cleaning, but customer could require to add this cleaning system based on needs
There is mesh feed bins and pellet feed bins both in feed set, if customer do not need the mesh feed we can remove it.

Why choose us

Personalized customization Provide 3D renderings

We can design project planning solutions according to the different needs of customers, and provide 3D renderings to enhance the user experience.Also, we' ll help customers to accurately sort out their own needs, and work with customers to repeatedly rationalize the scientific process, scientific, and optimize the design of the product system, and meet the reasonable individual needs of customers at any cost.With the spirit of perfectionism, we will build a good friend turnkey project, seek for our customers' value, and use the "differentiated competition strategy" to improve the market competitiveness for our customers and achieve strong cooperation and common development.

Field Survey

We design comprehensive solutions for feed machinery, fertilizer machinery, biomass machinery, storage machinery and engineering according to different requirements of customers, different raw materials and different sites.Our professionals will go deep into the construction site and plan well. In practice, it is truly tailored to local conditions. Different design schemes and construction methods are adopted according to different survey results to ensure scientific, reasonable, economical and practical, and environmentally friendly and then create a safe, efficient and stable production line for customers.

Professional Team

The company has a professional technical team with 25 years of practical experience in design, manufacture and installation. We persist on unified management, unified training, high quality personnel and good service always the same. Strict technical assessment is carried out every year, and the examination and approval is basic qualified for employment. Our workers have rich professional quality and high sense of responsibility for on-site installation and maintenance experience.With a high degree of professionalism, we help our customers achieve production efficiency in the shortest period of time, allowing customers to seize market opportunities and win at the starting line.

Technical Service

Regardless of pre-sales or after-sales technical support, we are always ready to provide customer satisfied service.With the rigorous order to ensure the highest efficiency, we are prepared to receive customer technical inquiries at any time, on-site service, equipment maintenance, production failures, service complaints and other issues to improve customer satisfaction.Through telephone consultation and on-site service, we can find problems and solve problems in time to ensure customer rights, provide professional and targeted services for different users, and escort customers throughout the process

One-on-One Guidance

After the installation and commissioning is completed, we will provide one-to-one technical guidance according to the actual situation of the customer, and will be responsible for training the operators until the customer can completely operate the production. We truly be "customer-centric" to provide excellent service to customers.Follow-up questions will be answered by professionals and they make timely feedback records, and provide solutions to problems. If there is a need for on-site guidance, depending on the specific circumstances, the company will arrange relevant professionals to provide timely guidance to the designated location.

Rapid Response, Lifetime Maintenance

In the service quality control, we insist on lifelong service and infinite improvement. In addition to the shelf life, we provide lifelong service to our customers. As long as the equipment is in use, the service of the good friend will not be terminated. In the service, we insist on the first time response, the fastest speed to solve the problem. At the same time, the product dynamic improvement system is established, and the typical problems on the products reflected by the customers are solved. Immediately after the solution, the product design is improved. According to the idea of 'no best, only better', we pursue endless improvement on the product, the service process on the issue. After the solution, we will immediately improve and optimize the service process, service standards and documentation system, and infinitely improve the service system with the spirit of 'accumulating the tide and dripping through the stone'.