Jiangsu Liangyou Zhengda Co., Ltd. is professional in manufacturing feed machinery and projects. Our company is able to provide turn-key projects for all kinds of feed production like poultry feed, livestock feed, ruminant feed, ordinary aquatic feed, special aquatic feed, extruded aquatic feed, premix, pet food, etc.
Feed set is short for manual feeding small feed production set, of which the capacity is usually less than 5 tons per hour. It takes modular design to make it easier to load, ship and install. Also, this feed set can save budget and get repaid more quickly. In this modular structure, feed set takes up less area, need lower requirements for workshop, and costs less for basement investment. Also, buyers can customize according to their specific needs. Feed set is particularly suitable for small feed plants or farms.
Brief introduction of processing flow:
SKJZ1800 feed set takes manual way of adding raw materials. It’s designed capacity is 1.5-2T/H for powder feed and 0.8-1T/H for pellet feed. During the processing, raw materials will be pre-cleaned and pre-weighed by hand. If the materials need grinding, they will be put into the hammer mill directly by lot. During the grinding process, workers feed the hammer mill by hand. After grinding, the grinded materials and other materials will be put together into the production line according to the formula to be mixed. The materials having been mixed can either be sent directly into product bin as powder feed or be sent into pelletizing process to be pelletized and cooled to be pellet feed, which need manual scaling and packing.
The total power of this feed set is about 75kw, taking an area of 10*5.5*7m, equipped with 0.2T boiler. The whole feed set takes joint frame that is in tight design, reasonable structure and is eco-friendly. Also, the feed set can be specially designed according to buyers needs.
Raw material receiving and grinding proces——Mixing process——Pelletizing and cooling process——Aauxiliary Process
Introduction of technical features and processes
Raw material receiving and grinding process:
Taking integrated hammer mill, manual feeding, centrifugal output by cyclone, this technique is both easy and low-cost, suitable for multiple raw material grinding of small capacity.
Grinding machine: SFSP50, 18.5KW, designed capacity 1.5-2T/H.
Mixing process: Above the mixer, there is a bin for mixing that can make the production continuous. Materials having been mixed can be sent to bin for pelletizing or product bin, which satisfied the production need of both powder feed and pellet feed.
Pelletizing process: taking a pellet with a single conditioner, it is suitable for producing ordinary poultry feed and ruminant feed; after being pelletized, the feed will be sent by elevator directly into cooling sieve and be packed manually.
Cooling machine: Counter flow cooling sieve SNSZ120, designed capacity 1-2T/H.
Auxiliary Process: equipped with liquid adding system, oil can be added in mixer to improve the palatability of feed; equipped with air compressor, which provide compressed air for pneumatic parts of the production line.
The main equipment section
Number
Description and type
Qty
Picture
1
Hammer Mill SFSP50 1
It is widely used for grinding for maize, grain sorghum, rice bran, rice straw, vine, maize straw, sorghum stalk, beanstalk, wheat straw etc;
Belt conveying,compact structure, easy operation, rotor passes accurate dynamic balancing test, less vibration during running;
It is with aspiration system, easy to operate;
It is suitable for rice factory, flour factory, feed factory and so on. with drive 15kw
1
2
Double Shaft Mixer SHSJ.0.5
Power:5.5kw
effective volume:0.5 m3
mixing capacity:250 kg/batch
mixing time:30-120 s
housing wall plate:-10/Q235
gear reducing motor: FDSP customized brand
1
3
Pelleting Bin 1m3
3mm/Q235 fabricated
1
Screw Feeder0.55KW(for SZLH25)Power:0.55kw
3mm stainless steel fabricated,FC control
driving type:reducer direct connection driving
rotation speed:20-120rpm variable frequency speed adjustable
housing:-3/SUS304
screw blade:-4/SUS304
1
Conditioner(for SZLH25)
power:1.5KW/unit
rotation speed:175 rpm
steam pressure:≤1MPa
1
Pellet Mill SZLH25 Power:22kw
capacity:0.5-1.5T/H(¢3.5 1:10 normal broiler feed formula)
Ring die inner diameter:250mm
Working surface width of ring die:70mm
motor rotation speed:1460 rpm
process to ensure the stable driving and low noisy of gear
screw feeder, conditioner, feeding chute all madeby stainless stee
1
According to individual needs of different buyers, the solution can be optimized:
1.There need to be an air compressor system for valve, discharging gate, etc. Those pneumatic parts can be changed into electric valve and electric discharging gate in order to save the investment of air compressor system.
2.Give the low capacity; the feed set isn’t equipped with raw material cleaning system and take manual pre-cleaning instead. If buyers need, the raw material cleaning system can be added.
3.In the set, there are product bins for both powder feed and pellet feed. If the powder product isn’t expected, the product bin for powder can be cancelled.
We design comprehensive solutions for machinery and engineering according to different requirements of customers, different raw materials and different sites.and provide 3D renderings to enhance the user experience.
We can design project planning solutions according to the different needs of customers, and provide 3D renderings to enhance the user experience.Also, we' ll help customers to accurately sort out their own needs, and work with customers to repeatedly rationalize the scientific process, scientific, and optimize the design of the product system, and meet the reasonable individual needs of customers at any cost.With the spirit of perfectionism, we will build a good friend turnkey project, seek for our customers' value, and use the "differentiated competition strategy" to improve the market competitiveness for our customers and achieve strong cooperation and common development.
We design comprehensive solutions for feed machinery, fertilizer machinery, biomass machinery, storage machinery and engineering according to different requirements of customers, different raw materials and different sites.Our professionals will go deep into the construction site and plan well. In practice, it is truly tailored to local conditions. Different design schemes and construction methods are adopted according to different survey results to ensure scientific, reasonable, economical and practical, and environmentally friendly and then create a safe, efficient and stable production line for customers.
The company has a professional technical team with 25 years of practical experience in design, manufacture and installation. We persist on unified management, unified training, high quality personnel and good service always the same. Strict technical assessment is carried out every year, and the examination and approval is basic qualified for employment. Our workers have rich professional quality and high sense of responsibility for on-site installation and maintenance experience.With a high degree of professionalism, we help our customers achieve production efficiency in the shortest period of time, allowing customers to seize market opportunities and win at the starting line.
Regardless of pre-sales or after-sales technical support, we are always ready to provide customer satisfied service.With the rigorous order to ensure the highest efficiency, we are prepared to receive customer technical inquiries at any time, on-site service, equipment maintenance, production failures, service complaints and other issues to improve customer satisfaction.Through telephone consultation and on-site service, we can find problems and solve problems in time to ensure customer rights, provide professional and targeted services for different users, and escort customers throughout the process
After the installation and commissioning is completed, we will provide one-to-one technical guidance according to the actual situation of the customer, and will be responsible for training the operators until the customer can completely operate the production. We truly be "customer-centric" to provide excellent service to customers.Follow-up questions will be answered by professionals and they make timely feedback records, and provide solutions to problems. If there is a need for on-site guidance, depending on the specific circumstances, the company will arrange relevant professionals to provide timely guidance to the designated location.
In the service quality control, we insist on lifelong service and infinite improvement. In addition to the shelf life, we provide lifelong service to our customers. As long as the equipment is in use, the service of the good friend will not be terminated. In the service, we insist on the first time response, the fastest speed to solve the problem. At the same time, the product dynamic improvement system is established, and the typical problems on the products reflected by the customers are solved. Immediately after the solution, the product design is improved. According to the idea of 'no best, only better', we pursue endless improvement on the product, the service process on the issue. After the solution, we will immediately improve and optimize the service process, service standards and documentation system, and infinitely improve the service system with the spirit of 'accumulating the tide and dripping through the stone'.
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