Dual-line SZLH420(20tph) Ruminant feed production line

Ruminant feed includes the feed for cattle, sheep, camel and etc., Rumination means the incompletely digested food in stomach will be returned to the mouth for chewing again after some time since ate. Ruminant animal is the animal digest in this way. Ruminant feed consist of concentrated feed and completed mixed daily feed.

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Jiangsu Liangyou Zhengda Co., Ltd., specializing in the production of feed machinery and engineering, can provide customers with complete sets of equipment solutions for livestock feed (pig, etc.), poultry feed (chicken, duck, goose,etc.), ruminant feed (cattle, sheep, etc.), common aquatic feed (four major Chinese carps, etc.), special aquatic feed (shrimp, crab, etc.), extruded aquatic feed (floating and sink fish feed, shrimp feed, etc.), premix feed (including all kinds of additives, etc.), and pet food(cat food, dog food, etc.). to meet the different needs of customers.

Now take the Dual-line SZLH420(20tph) Ruminant feed production line as a case, according to the process flow and each section to do the following introduction and description.

Raw material:

The raw material of ruminant feed includes grains such as corn, wheat, barley, soybean meal(similar as poultry feed) , it also includes crude fiber such as green grass, hay, straw.

Introduction of process：

The features of ruminant feed are coarse grinding fineness(screen hole diameter 4-8mm)，low curing and conditioning requirements（pellet mill adopts single layers conditioner），finished products with big pellet diameter（pellet diameter is around 4-10mm）. Double sets SZLH420 ruminant feed process is with 20-30tph capacity, it adopts two grinding line, one batching & mixing line, two pelleting line and two packing line. The total equipment power is around 700kw. The construction area of the production area is about 21*17.5*28m and equipped with 2T boiler. The whole line is compact in design, reasonable in structure, meeting the requirement of environmental protection, and can be customized designed according to the requirements of customers.

Process diagram:

Raw material receiving and cleaning process--Grinding process--Batching and mixing process-Pelleting process--Bagging or bulk process--Auxiliary process

Process introduction:

Raw materials receiving and cleaning section：

In this section, pellet feeding cleaning and powder feeding cleaning are separated independently and separate dust removal. Dust removal effect is good.

Cleaning equipment：granules sifter SCY80，capacity 20-30T/H；powder cleaner SQLZ60X50X100, capacity 10-15T/H.

Grinding section:

Because ruminant feed grinding fineness requirements are very thick,

this section adopts two small power hammer mills, and each sets allocated with two pre-grinding bins, which can grind different materials at the same time and improve the efficiency. Before entering the bins, the impurities are removed by magnetic separation device to ensure the safe operation of the hammer mill.

Grinding equipment(2sets): Hammer mill SFSP668×800, 90kw, designed to produce 10-15t /h/set

Batching and mixing section:

This section adopts 16 batching bins. Two sets of batching system work at the same time. It is developed by our company to realize accurate fast and slow feeding, fast batching and high precision.

Weighing equipment: Dosing scale PCS20/PCS10, dosing precision: dynamic ≤3&permil;, static ≤1&permil;.

Mixing equipment: mixer SHSJ4, (30KW, 2000kg/ batch), designed to produce 20-30t /h. Mixture uniformity CV ≤5%.

Pelletizing section:

This section adopts two sets of single-layer pelletizer, and each set with two pre-pelleting bins, which is convenient to switch between varieties. After pelleting, they are respectively entered into the cooler and the elevator into the rotary screener in order to be screened, and the finished products are put into the packing bins. The sieved out powder material back to granulation, sieved out large particle material back to crumbler.

Pelleting equipment(2sets) : SZLH420, 110KW, designed to produce 8-15t/h/set(Ruminant feed pellet is large).

Cooling equipment(2sets) : SKLN6, 1.1kw, 6m3 volume, designed to produce 10-15t/h/set.

Packing section:

There are 4 finished product bins in this section, 3 bins of them are specially used to store pellet feed; There is also one bin for powder material and pellet material. The powder material finished products bins are designed special anti - grading device. The pellet or powder is automatically weighed and packed by the packing scale.

Packing equipment: Belt scale (it can be used as powder feed or granule feed), packing range: 20-50kg/ bag, 6-8 bags/minute.

Auxiliary section:

Dust removal system to improve workers' working environment; Grease adding system, common mixer place added to improve feed palatability.

According to the needs of different customers, the scheme can be optimized:

1. The scheme adopts the single-point dust removal mode, that is, each rotary distributor (powder material) and pellet cleaner is equipped with a pulse dust filter, which has a good dust removal effect. Single point of dust removal is our company’s humanized design, which can provide a better working environment, but the cost increases. Customers can consider whether to use this configuration according to the actual needs;

2. The quantity of bins can also be adjusted according to the formula of customers, the characteristics of raw materials and other factors, so as to achieve the highest utilization rate and effectively control the production cost;

3. According to customer demand, finished product bulk bins are optional.

Why choose us

Personalized customization Provide 3D renderings

We can design project planning solutions according to the different needs of customers, and provide 3D renderings to enhance the user experience.Also, we' ll help customers to accurately sort out their own needs, and work with customers to repeatedly rationalize the scientific process, scientific, and optimize the design of the product system, and meet the reasonable individual needs of customers at any cost.With the spirit of perfectionism, we will build a good friend turnkey project, seek for our customers' value, and use the "differentiated competition strategy" to improve the market competitiveness for our customers and achieve strong cooperation and common development.

Field Survey

We design comprehensive solutions for feed machinery, fertilizer machinery, biomass machinery, storage machinery and engineering according to different requirements of customers, different raw materials and different sites.Our professionals will go deep into the construction site and plan well. In practice, it is truly tailored to local conditions. Different design schemes and construction methods are adopted according to different survey results to ensure scientific, reasonable, economical and practical, and environmentally friendly and then create a safe, efficient and stable production line for customers.

Professional Team

The company has a professional technical team with 25 years of practical experience in design, manufacture and installation. We persist on unified management, unified training, high quality personnel and good service always the same. Strict technical assessment is carried out every year, and the examination and approval is basic qualified for employment. Our workers have rich professional quality and high sense of responsibility for on-site installation and maintenance experience.With a high degree of professionalism, we help our customers achieve production efficiency in the shortest period of time, allowing customers to seize market opportunities and win at the starting line.

Technical Service

Regardless of pre-sales or after-sales technical support, we are always ready to provide customer satisfied service.With the rigorous order to ensure the highest efficiency, we are prepared to receive customer technical inquiries at any time, on-site service, equipment maintenance, production failures, service complaints and other issues to improve customer satisfaction.Through telephone consultation and on-site service, we can find problems and solve problems in time to ensure customer rights, provide professional and targeted services for different users, and escort customers throughout the process

One-on-One Guidance

After the installation and commissioning is completed, we will provide one-to-one technical guidance according to the actual situation of the customer, and will be responsible for training the operators until the customer can completely operate the production. We truly be "customer-centric" to provide excellent service to customers.Follow-up questions will be answered by professionals and they make timely feedback records, and provide solutions to problems. If there is a need for on-site guidance, depending on the specific circumstances, the company will arrange relevant professionals to provide timely guidance to the designated location.

Rapid Response, Lifetime Maintenance

In the service quality control, we insist on lifelong service and infinite improvement. In addition to the shelf life, we provide lifelong service to our customers. As long as the equipment is in use, the service of the good friend will not be terminated. In the service, we insist on the first time response, the fastest speed to solve the problem. At the same time, the product dynamic improvement system is established, and the typical problems on the products reflected by the customers are solved. Immediately after the solution, the product design is improved. According to the idea of 'no best, only better', we pursue endless improvement on the product, the service process on the issue. After the solution, we will immediately improve and optimize the service process, service standards and documentation system, and infinitely improve the service system with the spirit of 'accumulating the tide and dripping through the stone'.