SFYH1000 automatic batching premix feed set

Premix feed is the brief name of Additive premixed feed. It is proportioned with one kind or various kinds of micro element(include all kinds of micro mineral element, vitamins, Synthetic amino acid, some medicine and some other additive, etc.) with diluent or isotopic carrier, and then evenly mixed to be made into intermediate type feed products.Premix feed is the important part of complete formula feed.

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Jiangsu Liangyou Zhengda Co., Ltd is specialized in manufacturing feed machinery and engineering, we can offer customer complete machine solutions for livestock feed(pig and others) , poultry feed(chicken, duck, goose and others), ruminant feed(cattle, sheep and others), normal aqua feed(four major Chinese carps), special aqua feed(shrimp, crab and others), extruding aqua feed(floating and sinking fish feed, shrimp and others), premix feed(including various additives), pet food(cat food, dog food and others), we can meet customers' kinds of needs.

Now we take the case of SFYH1000 automatic batching premix feed set, make introduction based on process diagram and each process as follows:

Raw material:

The raw materials are mainly diluent or isotopic carrier, adding kinds vitamins, minerals, and medicines. The feature of premix raw material is small amount, numerous varieties and mainly powder type.

Brief introduction for flow process

SYHF1000 automatic premix is designed by 1t/batch (about 6tph), which the carrier and the micro element are separated to be weighed automatically by computer. One unit of single shaft mixer, one unit of automatic bagging machine especially for premix feed. The total power is about 63kw. The construction area of the production workshop is about: 12*11*33m. The whole line is with compact design, reasonable structure, suitable to environmental requirement, which can be customized specially by customers demands.

Technological process chart:

RM receiving and cleaning process -- batching and mixing process-- packing process-- Auxiliary process

Technological characteristics and introductions:

Combine the premix feed feature of easy to cross contamination and grading, in this design, the carrier will go straight from bin to the end packing after lifted, the material flow by its gravity which can prevent cross contamination and grading caused by second lift and transportation.

RM receiving and cleaning process:

remove the impurities from raw material to make sure the quality of product and continuous machining safety of the processing equipment.

Cleaning equipment: Powder precleaner,SQLZ60X50X100，5.5KW, the designed output 10-15T/H

Batching and mixing process:

This process adopts two batching scales, four carrier bins weigh separately, and eight small bins weigh separately, which the micro elements are added manually and equipped with checking scale. The material are mixed in the mixer after batching and then directly into the finished product bins.

Weighing equipment: pcs-05 / ps-02 of batching scale, the batching accuracy: dynamic≤3&permil;, static≤1&permil;.

Mixing equipment: mixer SDHJ. 2, 18.5kw, 1000kg/P, designed output 6T/H(premix). homogeneity CV≤5%.

Packing process:

The final premix after mixing will fall into FP bins directly, then enter into the packing scale buffer hopper through airclosed feeder to be weighed, finally being insert the label and sewed by special machine.

packing equipment: packing scale special for premix, range 20-50kg/bag, 3-5bag/min

Auxiliary process:

dust collection system, the dust collection on intake and packing position can improve the work condition for worker.

The process can be optimized according to different customer needs:

1. here the micro elements are added by manual, customer could choose optional automatic micro elements adding system

2. The quantity of carrier bins and small material bins can be adjusted to achieve the beast use ratio and effectively control the production cost based on factors such as customers' formula, characteristics of raw materials.

3. the dust collection system on packing position can improve working position, customers can consider whether it is needed by himself;

Why choose us

Personalized customization Provide 3D renderings

We can design project planning solutions according to the different needs of customers, and provide 3D renderings to enhance the user experience.Also, we' ll help customers to accurately sort out their own needs, and work with customers to repeatedly rationalize the scientific process, scientific, and optimize the design of the product system, and meet the reasonable individual needs of customers at any cost.With the spirit of perfectionism, we will build a good friend turnkey project, seek for our customers' value, and use the "differentiated competition strategy" to improve the market competitiveness for our customers and achieve strong cooperation and common development.

Field Survey

We design comprehensive solutions for feed machinery, fertilizer machinery, biomass machinery, storage machinery and engineering according to different requirements of customers, different raw materials and different sites.Our professionals will go deep into the construction site and plan well. In practice, it is truly tailored to local conditions. Different design schemes and construction methods are adopted according to different survey results to ensure scientific, reasonable, economical and practical, and environmentally friendly and then create a safe, efficient and stable production line for customers.

Professional Team

The company has a professional technical team with 25 years of practical experience in design, manufacture and installation. We persist on unified management, unified training, high quality personnel and good service always the same. Strict technical assessment is carried out every year, and the examination and approval is basic qualified for employment. Our workers have rich professional quality and high sense of responsibility for on-site installation and maintenance experience.With a high degree of professionalism, we help our customers achieve production efficiency in the shortest period of time, allowing customers to seize market opportunities and win at the starting line.

Technical Service

Regardless of pre-sales or after-sales technical support, we are always ready to provide customer satisfied service.With the rigorous order to ensure the highest efficiency, we are prepared to receive customer technical inquiries at any time, on-site service, equipment maintenance, production failures, service complaints and other issues to improve customer satisfaction.Through telephone consultation and on-site service, we can find problems and solve problems in time to ensure customer rights, provide professional and targeted services for different users, and escort customers throughout the process

One-on-One Guidance

After the installation and commissioning is completed, we will provide one-to-one technical guidance according to the actual situation of the customer, and will be responsible for training the operators until the customer can completely operate the production. We truly be "customer-centric" to provide excellent service to customers.Follow-up questions will be answered by professionals and they make timely feedback records, and provide solutions to problems. If there is a need for on-site guidance, depending on the specific circumstances, the company will arrange relevant professionals to provide timely guidance to the designated location.

Rapid Response, Lifetime Maintenance

In the service quality control, we insist on lifelong service and infinite improvement. In addition to the shelf life, we provide lifelong service to our customers. As long as the equipment is in use, the service of the good friend will not be terminated. In the service, we insist on the first time response, the fastest speed to solve the problem. At the same time, the product dynamic improvement system is established, and the typical problems on the products reflected by the customers are solved. Immediately after the solution, the product design is improved. According to the idea of 'no best, only better', we pursue endless improvement on the product, the service process on the issue. After the solution, we will immediately improve and optimize the service process, service standards and documentation system, and infinitely improve the service system with the spirit of 'accumulating the tide and dripping through the stone'.