6-7tph pig manure bio-organic pelleting line

Pig manure bio-organic fertilizer is a kind of biological organic manure that is mixed with pig manure.after fermentation, compost, pre-treatment, and finally make into biomass fertilizer. Pig manure is an excellent fertilizer for crops. Pig manure is fine in texture and contains more organic matter and nitrogen, phosphorus and potassium nutrients.Through the scientific treatment of the granulation after the fermenting and tossing of fertilizer, the pig manure can be made into high quality organic fertilizer, which can achieve zero pollution, zero emission and no smell, and turn the dung into wealth.

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Jiangsu Liangyou Zhengda Co., Ltd. is specialized in producing complete equipment for granulation of bio-organic fertilizer, which can provide customers with complete production lines of bio-organic fertilizer granulation with animal manure (mainly chicken manure, pig manure, cow manure, sheep manure, etc.) as raw materials. Complete production line for granulation of bio-organic fertilizer based on urban kitchen food; The complete production line of bio-organic fertilizer granulation based on urban household garbage; can customize the complete equipment solutions of bio-organic fertilizer to meet the different needs of customers.

Now take the 6-7 tph of pig manure organic fertilizer granulation production line as a case, according to the process and each section to do the following introduction and description.

Raw material:

The main raw material is pig manure, mixing with some organic matters like straw,grass, sawdust, etc

Flow process brief introduction

Three Line FZLH420 pig biological organic fertilizer production line is by using of pig manure to mix with some halm, straw, sawdust, or kitchen waste and other organic compounds on composting, fermentation, drying after pre-treatment, again into the processing workshop, through crushing, mixing, granulation, cooling, packaging section after processing, biological organic fertilizer, when the whole line to produce 6-7tons of pig manure organic fertilizer granules, equipment total power is about 750 kw, the workshop covers an area of 4000 ㎡, contain raw material warehouse and finished product warehouse; The design of the whole line is compact, reasonable, meets the requirements of environmental protection, and can be directed according to customer requirements.

Flow process diagram

Fermentation and compost process→pre-treatment process→grinding process→mixing process→pelleting and bagging process

Craft features and sections introduction:

Fermentation and compost process:

Mix the ingredients in a pile 4 to 6 meters wide, 0.8 meters to 1.2 meters high, length not less than 3 meters. Pay attention to the appropriate fermentation process of oxygen and turns heaps.

Compost equipment: LYLP-6, power 35.5kw, output 600 m3/h.

Pre-treatment process:

The raw materials after fermentation are crushed by the special chain grinder for organic fertilizer. Then use the roller cleaner to clean the impurities in the raw materials, including large pieces of wood, stones, agglomerated materials, etc.; Then use the roller dryer to dry the raw material, drying the raw material moisture to about 20%.

Drying equipment: LYHG2.0*20, roller diameter 2m, length 20m, power 22kw. Designed output:5-7tph

Grinding process:

The materials are conveyed to the hammer mill through the conveying equipment, which is equipped with iron removing device before the hammer mill.

Grinding equipment: FFSP66*100, power 132kw, designed output 6-8tph.

Mixing process:

Through the micro-element adding hopper, the fungus seeds and raw materials can be added to the mixing machine for mixing, after evenly mixed, enters the next section.

Mixing equipment: SDHJ2, power: 22kw, design output: 2m3/batch

Pelleting process:

Fertilizer special used ring die granulator, suitable linear speed is more suitable for organic fertilizer granulator, and the adoption of high precision gear drive granulator, high transmission efficiency, ring die with quick unloading type of hoop.

Pelleting equipment: FZLH420, power: 110kw, Design output 2tph, quantity: 3 sets.

Cooling and packaging section:

the tilting type cooler is selected to effectively prevent particle breakage. The cooler is equipped with vibrating grading sieve to screen out some unformed powder. According to the local sales needs of the customer, the packaging scale can be selected to facilitate the customer to sell products. The packaging specification of the packaging scale is: 20-50kg/ package.

Cooling equipment: FKLB4, cooling chamber capacity 4m3, designed to produce 6-8tph.

Packing equipment: FDBLY-PD belt scale, packing range: 20-50kg/ bag, 6-8 bags/minute.

Pig manure contains 15% organic matter, 0.5% nitrogen, 0.5-0.6% phosphorus and 0.35-0.45% potassium. Because it contains more nitrogen, the proportion of carbon and nitrogen is relatively small, about 14:1, which is generally easy to be decomposed by microorganisms, releasing nutrients that can be absorbed and utilized by crops. Pig manure contains the highest humus, the largest amount of positive dissociation substitution, the strongest fertility, but more water content, less cellulose decomposing bacteria, mixed with a small amount of horse manure, to inoculate cellulose decomposing bacteria, can greatly increase the fertilizer effect.

Why choose us

Personalized customization Provide 3D renderings

We can design project planning solutions according to the different needs of customers, and provide 3D renderings to enhance the user experience.Also, we' ll help customers to accurately sort out their own needs, and work with customers to repeatedly rationalize the scientific process, scientific, and optimize the design of the product system, and meet the reasonable individual needs of customers at any cost.With the spirit of perfectionism, we will build a good friend turnkey project, seek for our customers' value, and use the "differentiated competition strategy" to improve the market competitiveness for our customers and achieve strong cooperation and common development.

Field Survey

We design comprehensive solutions for feed machinery, fertilizer machinery, biomass machinery, storage machinery and engineering according to different requirements of customers, different raw materials and different sites.Our professionals will go deep into the construction site and plan well. In practice, it is truly tailored to local conditions. Different design schemes and construction methods are adopted according to different survey results to ensure scientific, reasonable, economical and practical, and environmentally friendly and then create a safe, efficient and stable production line for customers.

Professional Team

The company has a professional technical team with 25 years of practical experience in design, manufacture and installation. We persist on unified management, unified training, high quality personnel and good service always the same. Strict technical assessment is carried out every year, and the examination and approval is basic qualified for employment. Our workers have rich professional quality and high sense of responsibility for on-site installation and maintenance experience.With a high degree of professionalism, we help our customers achieve production efficiency in the shortest period of time, allowing customers to seize market opportunities and win at the starting line.

Technical Service

Regardless of pre-sales or after-sales technical support, we are always ready to provide customer satisfied service.With the rigorous order to ensure the highest efficiency, we are prepared to receive customer technical inquiries at any time, on-site service, equipment maintenance, production failures, service complaints and other issues to improve customer satisfaction.Through telephone consultation and on-site service, we can find problems and solve problems in time to ensure customer rights, provide professional and targeted services for different users, and escort customers throughout the process

One-on-One Guidance

After the installation and commissioning is completed, we will provide one-to-one technical guidance according to the actual situation of the customer, and will be responsible for training the operators until the customer can completely operate the production. We truly be "customer-centric" to provide excellent service to customers.Follow-up questions will be answered by professionals and they make timely feedback records, and provide solutions to problems. If there is a need for on-site guidance, depending on the specific circumstances, the company will arrange relevant professionals to provide timely guidance to the designated location.

Rapid Response, Lifetime Maintenance

In the service quality control, we insist on lifelong service and infinite improvement. In addition to the shelf life, we provide lifelong service to our customers. As long as the equipment is in use, the service of the good friend will not be terminated. In the service, we insist on the first time response, the fastest speed to solve the problem. At the same time, the product dynamic improvement system is established, and the typical problems on the products reflected by the customers are solved. Immediately after the solution, the product design is improved. According to the idea of 'no best, only better', we pursue endless improvement on the product, the service process on the issue. After the solution, we will immediately improve and optimize the service process, service standards and documentation system, and infinitely improve the service system with the spirit of 'accumulating the tide and dripping through the stone'.