15TPH Concentrated Feed Production Line

Concentrated feed is made by protein feed, additive premix and mineral feed in a certain proportion, it is the middle product of full price feed, i.e. semi-finished feed which can’t be fed directly to animals. This feed can reduce the transport of energy feed and it is convenient to use, it can solve the shortage of protein feed of general farmers.

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Jiangsu Liangyou Zhengda Co., Ltd., specializing in the production of feed machinery and engineering, can provide customers with complete sets of equipment solutions for livestock feed (pig, etc.), poultry feed (chicken, duck, goose,etc.), ruminant feed (cattle, sheep, etc.), common aquatic feed (four major Chinese carps, etc.), special aquatic feed (shrimp, crab, etc.), extruded aquatic feed (floating and sink fish feed, shrimp feed, etc.), premix feed (including all kinds of additives, etc.), and pet food(cat food, dog food, etc.). to meet the different needs of customers.

Now take the 15tph concentrate feed production line as a case, according to the process flow and each section to do the following introduction and description.

Raw materials：

Common ingredients contain soybean meal, bran, cottonseed meal, wheat flour, fish meal and various essential amino acids, vitamins and inorganic salts

Process flow diagram introduction：

The processing characteristic of the concentrated feed line is that it does not contain the pelleting section and reduce the grading of the mixing of the mixture as far as possible, direct packing. The concentration production line is designed to produce feed with 15tph capacity, using single crushing section, single batching & mixing section and finished packing section. The total power of the equipment is about 230KW.The construction area of the production area is about 10x11x24m. The whole line of the 15T concentrated feed line is compact in design, reasonable in structure, meeting the requirement of environmental protection, and can be customized designed according to the requirements of customers.

Process diagram：

Raw materials receiving and cleaning section ——Grinding section ——Batching and mixing section——Packing section

Raw materials receiving and cleaning section：

In this section, pellet feeding cleaning and powder feeding cleaning are separated independently and separate dust removal. Dust removal effect is good.

Cleaning equipment：granules sifter SCY80，capacity 20-30T/H；powder sifter SQLZ60X50X100, capacity 10-15T/H.

Grinding section:

This section adopts one hammer mill, and with two pre-grinding bins.

The crushed varieties can be changed alternately. Before entering the bins, the impurities are removed by magnetic separation device to ensure the safe operation of the hammer mill.

Grinding equipment : Hammer mill SFSP668×800, 110kw, designed to produce 10-15t /h

Mixing section:

This section adopts 16 batching bins, two sets of batching systems simultaneously batching. It is controlled by the batching program independently developed by our company to realize accurate fast and slow feeding, fast batching and high precision.

Weighing equipment: Dosing scale PCS10/PCS05, dosing precision: dynamic ≤3&permil;, static ≤1&permil;.

Mixing equipment: mixer SHSJ2, (18.5KW, 1000kg/ batch), designed to produce10-15t/h. Mixture uniformity CV ≤5%.

Packing section: 、

There are 2 finished product bins in this section,which are specially designed for storing powder materials. The special anti-grading device is designed in the bin to effectively prevent material grading and knot. Finally, the packaging scale will carry out automatic weighing and packing.

Packing equipment: Screw scale(Specially for powder feed), packing range: 20-50kg/ bag, 4-6 bags/minute.

Auxiliary section:

Dust removal system to improve workers' working environment; Grease adding system, common mixer place added to improve feed palatability.

According to the needs of different customers, the scheme can be optimized:

1. The scheme adopts the single-point dust removal mode, that is, each rotary distributor (powder material) and pellet cleaner is equipped with a pulse dust filter, which has a good dust removal effect. Single point of dust removal is our company’s humanized design, which can provide a better working environment, but the cost increases. Customers can consider whether to use this configuration according to the actual needs;

2. The quantity of bins can also be adjusted according to the formula of customers, the characteristics of raw materials and other factors, so as to achieve the highest utilization rate and effectively control the production cost;

3. Assembly or welding can also be adopted for the installation of the bin. The assembly bin has a high cost, quick and convenient on-site installation, and the welding silo has a low cost. On-site welding by workers is with high labor intensity and long time. Users can make reasonable choices according to their own needs;

Why choose us

Personalized customization Provide 3D renderings

We can design project planning solutions according to the different needs of customers, and provide 3D renderings to enhance the user experience.Also, we' ll help customers to accurately sort out their own needs, and work with customers to repeatedly rationalize the scientific process, scientific, and optimize the design of the product system, and meet the reasonable individual needs of customers at any cost.With the spirit of perfectionism, we will build a good friend turnkey project, seek for our customers' value, and use the "differentiated competition strategy" to improve the market competitiveness for our customers and achieve strong cooperation and common development.

Field Survey

We design comprehensive solutions for feed machinery, fertilizer machinery, biomass machinery, storage machinery and engineering according to different requirements of customers, different raw materials and different sites.Our professionals will go deep into the construction site and plan well. In practice, it is truly tailored to local conditions. Different design schemes and construction methods are adopted according to different survey results to ensure scientific, reasonable, economical and practical, and environmentally friendly and then create a safe, efficient and stable production line for customers.

Professional Team

The company has a professional technical team with 25 years of practical experience in design, manufacture and installation. We persist on unified management, unified training, high quality personnel and good service always the same. Strict technical assessment is carried out every year, and the examination and approval is basic qualified for employment. Our workers have rich professional quality and high sense of responsibility for on-site installation and maintenance experience.With a high degree of professionalism, we help our customers achieve production efficiency in the shortest period of time, allowing customers to seize market opportunities and win at the starting line.

Technical Service

Regardless of pre-sales or after-sales technical support, we are always ready to provide customer satisfied service.With the rigorous order to ensure the highest efficiency, we are prepared to receive customer technical inquiries at any time, on-site service, equipment maintenance, production failures, service complaints and other issues to improve customer satisfaction.Through telephone consultation and on-site service, we can find problems and solve problems in time to ensure customer rights, provide professional and targeted services for different users, and escort customers throughout the process

One-on-One Guidance

After the installation and commissioning is completed, we will provide one-to-one technical guidance according to the actual situation of the customer, and will be responsible for training the operators until the customer can completely operate the production. We truly be "customer-centric" to provide excellent service to customers.Follow-up questions will be answered by professionals and they make timely feedback records, and provide solutions to problems. If there is a need for on-site guidance, depending on the specific circumstances, the company will arrange relevant professionals to provide timely guidance to the designated location.

Rapid Response, Lifetime Maintenance

In the service quality control, we insist on lifelong service and infinite improvement. In addition to the shelf life, we provide lifelong service to our customers. As long as the equipment is in use, the service of the good friend will not be terminated. In the service, we insist on the first time response, the fastest speed to solve the problem. At the same time, the product dynamic improvement system is established, and the typical problems on the products reflected by the customers are solved. Immediately after the solution, the product design is improved. According to the idea of 'no best, only better', we pursue endless improvement on the product, the service process on the issue. After the solution, we will immediately improve and optimize the service process, service standards and documentation system, and infinitely improve the service system with the spirit of 'accumulating the tide and dripping through the stone'.